Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line

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Summary It is easy to learn the philosophy and the concepts of kaizen. It is quite another challenge to translate the philosophy into action.

While most books expound on the underlying principles and theory, Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line takes you step-by-step through an actual kaizen event. This approach demonstrates in detail the mindset, the processes, and the practical insight needed to transform your current assembly line into a world-class lean operation.

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Chris Ortiz brings the experience of over successful kaizen events to the pages of this unique guide. Using clear, succinct, and unambiguous language rather than more general and esoteric terms found in other books, he explains how to implement waste reduction, 5S, time and motion studies, line balancing, quality-at-the-source, visual management, and workstation and assembly line design.

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When first getting started with Kaizen, here are some things to keep in mind:. Kaizen is a long-term strategy and the goal is to develop the capabilities and confidence of workers. As a strategy, Kaizen works when employees at all levels of the company work together proactively to achieve regular, incremental improvements. In a sense, it combines the collective talents within a company to create a powerful engine for improvement.

Kaizen assembly : designing, constructing, and managing a lean assembly line

By having the right system in place, management can help their Kaizen program gain momentum and succeed. Workers will gain a sense of ownership over their tasks and become more involved in every aspect of the business. This will ultimately lead to better processes, higher customer satisfaction, and a more profitable business. Use The Lean Way to apply Kaizen and continuous improvement with your team.

Get started with a free 14 day trial. Doanh Do is graduate of UC Berkeley. He is a co-founder of Paramount Decisions, Inc. Through his research and software companies, Doanh's goal is to help the AEC industry be more innovative and lower the barrier to applying the best practices in Lean Construction.

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Paramount Decisions helps companies make better design decisions through Choosing By Advantages. The Lean Way helps companies start and sustain their lean and continuous improvement efforts. Benefits of Kaizen Beyond the obvious benefit of improving processes; Kaizen engenders teamwork and ownership. The Kaizen Process The continuous cycle of Kaizen activity has six phases: 1.

Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembl…

Standardize the solution Figure 1. Continuous Improvement Cycle Kaizen starts with a problem, more precisely the recognition that a problem exists and that there are opportunities for improvement.


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Getting Started With Kaizen As a Lean business practice, Kaizen succeeds when all employees look for areas to improve and provide suggestions based on their observations and experience. When first getting started with Kaizen, here are some things to keep in mind: Start with training: Everybody needs to know what Kaizen is and how it can benefit the workplace culture. It is quite another challenge to translate the philosophy into action.

While most books expound on the underlying principles and theory, Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line takes you step-by-step through an actual kaizen event.

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This approach demonstrates in detail the mindset, the processes, and the practical insight needed to transform your current assembly line into a world-class lean operation. Chris Ortiz brings the experience of over successful kaizen events to the pages of this unique guide.

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